1. Proven Design
  2. High Availability
  3. Flexibility Increase

Waste Heat Boiler Downstream Ammonia Combustion

Application

 

Heat Recovery for Catalytic Ammonia Combustion

HNO3 and caprolactam production, HCN synthesis and similar processes

 

Benefits

  • Tailor made design to meet customer specific requirement
  • Energy savings
  • High availability
  • Increase in operation flexibility
  • Capacity increase within existing footprint
  • Reliable design based on decades of experience

 

Product Range

  • Fire tube design (natural circulation)
  • Water tube design, spiral and meander type (forced circulation)
  • Integrated superheater
  • Catalyst basket

Technical Data

  • Gas temperature: up to 1200°C
  • Gas pressure: up to 10 bar
  • Steam pressure: up to 80 bar
  • Steam temperature: up to 500°C

 

Scope of Supply

  • Consultancy
  • Optimization concepts
  • Process engineering
  • Mechanical design
  • Supply of Waste Heat Boiler (WHB) including burner hood and catalyst basket
  • Pumps and auxiliary equipment
Reference List Excerpt
Product Year of comm. Customer Location No. of Units Gas Flow [Nm³/h] Operating Pressure [bar(g)] Steam Production [t/h] Steam Pressure
[bar(g)]
Boiler Type Code
Nitric Acid 2014 GrowHow Ince (H2301) under construction UK 1 142000 8.3 47.5 42.5 Water tube Meander AD2000 / TRD / PED
Nitric Acid 2014 GrowHow Ince (H2313-4) under construction UK 1 142000 8.3 47.5 42.5 Water tube AD2000 / TRD / PED
HCN - synthesis 2013 Solvay / Butachimie France 1 170550 1.1 121 25.5 Vertical Fire Tube AD 2000 / PED
Caprolactam 2010 Domo Caproleuna Germany 1 22400 0.6 14 34 Water tube evaporator AD 2000 / PED
Caprolactam 2010 Domo Caproleuna Germany 1 22400 0.6   34 Water tube economizer AD 2000 / PED
Nitric Acid 2008 GrowHow Ince Boiler H2301 UK 1 142000 8.3 47.5 42.5 Vessel revamping AD 2000 / PED
Caprolactam 2006 Domo Caproleuna Germany 1       34 Water tube economizer AD 2000 / PED
Nitric Acid 2006 Yara Glomfjord Norway 1 71000 5.2 27.6 33.4 Water tube Meander AD 2000 / PED
Nitric Acid 2006 GrowHow Ince (H2313-3) UK 1 142000 8.3 47.5 42.5 Water tube AD 2000 / PED
Nitric Acid 2005 Yara Köping Syra 3 Sweden 1 59040 (kg/h) 5.52 24.7 47 Water Tube Meander AD 2000 / PED
Nitric Acid 2004 GrowHow Ince (Repair of H2313-2) UK 1           AD 2000
Nitric Acid 1997 Chemoprojekt for Sala Czech Republik 1 136928 6.56 41.9 50 Vertical Fire Tube AD/AD
Nitric Acid 1997 Uhde for Namhae III Korea 1 44500 8.72 13.9 53 Horizontal Fire Tube AD/TRD
Nitric Acid 1997 ICF Kaiser for Baytown USA 1 183666 4.10 63.6 65 Water Tube ASME VIII / I
Nitric Acid 1997 ICF Kaiser for Geismar USA 1 183666 4.10 63.6 65 Water Tube ASME VIII / I
Nitric Acid 1997 ICF Kaiser for Carseland Canada 1 45676 6.56 15.1 70 Vertical Fire Tube ASME VIII / I
Nitric Acid 1996 Babcock-King Wilk. For IFI Ireland 1 128787 6.56 43.8 71 Vertical Fire Tube AD/AD
Nitric Acid 1996 Krebs for Nghanha Vietnam 1 8448 7.25 3.3 25 Vertical Fire Tube AD/AD
Caprolactam 1995 John Brown for Leuna Germany 2 13200 2 8.25 34 Water Tube AD/AD
Nitric Acid 1993 Trombay India 1 125728 4.40 47.8 47.6 Water Tube AD/IBR
Nitric Acid 1991 Unocal USA 1 90016 5.30 30.0 48 Water Tube ASME VIII
Nitric Acid 1990 Uhde for Korean Explosives Korea 1 44500 8.72 16.4 31 Horizontal Fire Tube AD/TRD
Nitric Acid 1990 Uhde for Namhae Korea 1 44500 8.72 13.9 53 Horizontal Fire Tube AD/TRD
Nitric Acid 1988 DSM Geleen Netherlands 2 227420 4.04 59.2 91 Water Tube Stoomwezen
Nitric Acid 1988 Salamanca Mexico 1 9251 0.30 5.2 36 Water Tube ASME VIII
Nitric Acid 1987 Sefanitro Spain 1 63050 3.60 22.8 44.1 Water Tube AD/TRD
Nitric Acid 1987 CF Industries Luisiana USA 1 94440 4.00 25.0 32 Water Tube ASME VIII
Nitric Acid 1986 Sagunto Spain 1 120712 4.60 39.2 49 Horizontal Fire Tube ASME VIII
Nitric Acid 1986 Immingham UK 2 238300 4.70 71.7 72 Water Tube ASME VIII / I
Nitric Acid 1985 Chemie Linz Austria 1 121155 4.20 35.2 50 Water Tube ÖWBV
Nitric Acid 1985 Socanord France 1 87216 4.60 30.3 30 Water Tube SNCT/AD
Nitric Acid 1985 Tügsas Gemlik Turkey 1 93010 4.39 24.9 47 Water Tube AD/TRD
Nitric Acid 1984 Trombay India 1 125728 4.40 47.8 47.6 Water Tube AD/IBR
Nitric Acid 1983 Phodia Paulina Brazil 1 24505 4.50 8.6 445 Water Tube AD/TRD
Nitric Acid 1982 Uhde for Sasol RSA 1 138220 4.50 45.0 50 Water Tube AD/TRD
Nitric Acid 1982 Uhde forOmnia RSA 1 106617 4.50 35.86 44 Water Tube AD/TRD/ASME
Nitric Acid 1982 BASF S6 Germany 1 36200   14.0 70 Water Tube TRD/UVV
Nitric Acid 1981 CIL Canada 1 121530 4.60 33.6 59 Water Tube ASME VIII / I
Nitric Acid 1981 BASF S5 Germany 1 36200   14.0 70 Water Tube TRD/UVV
Nitric Acid 1981 Uhde for Lavradio Portugal 1 57230 4.90 22.9 32 Water Tube ASME VIII / I
Nitric Acid 1981 Uhde for Alverca Portugal 1 57230 4.90 22.9 32 Water Tube ASME VIII / I
Nitric Acid 1980 Uhde for Kavala Greece 1 86987 4.00 29.1 50 Water Tube TRD/AD
Nitric Acid 1980 Uhde for Fredericia IV Denmark 1 101900 4.00 34.4 53 Water Tube INSTA/AD
Nitric Acid 1980 UKF-UK UK 2 97126 6.25 31.3 42.5 Water Tube TRD/AD
Nitric Acid 1979 Guano Nordenham Germany 1 27800 7.00 10.2 31 Water Tube TRD/AD
Nitric Acid 1979 Uhde for Krefeld Germany 1 43612 4.50 16.4 31 Horizontal Fire Tube TRD/AD
Nitric Acid 1978 Uhde for Modderfontain RSA 1 106717 3.60 33.2 43 Water Tube TRD/AD
Nitric Acid 1978 BASF S4 Germany 1 36200   14.0 70 Water Tube TRD/UVV
Nitric Acid 1977 PEC Ottmarsheim France 2 74323 3.60 24.6 50 Water Tube SNCT/AD
Nitric Acid 1977 SIR Rome Italy 4   6.70 11.0 21 Water Tube ANCC
Nitric Acid 1976 Monomeros Columbia 1 8538 0.38 3.1 49 Water Tube ASME VIII / I
Nitric Acid 1976 Socanord France 1 87216 4.60 30.3 30 Water Tube SNCT/AD
Nitric Acid 1976 Heurty-Shiraz Iran 1 96852 5.00 27.2 48 Water Tube ASME VIII / I
Nitric Acid 1976 Uhde for Billingham UK 2 41818 4.00 29.6 28 Water Tube ASME VIII / I
Nitric Acid 1976 F.W. for Louisiana USA 1 76000 4.00 19.9 32 Water Tube ASME VIII / I
Nitric Acid 1976 D.P.G. for Trombay India 1 119741 4.05 45.9 50 Water Tube IBR/AD
Nitric Acid 1976 Uhde for Multan Pakistan 2 93050 4.87 23.0 48 Water Tube ASME VIII / I
Nitric Acid 1975 F.W. for CIL Canada 1 87000 4.50 23.2 58 Water Tube ASME VIII / I
Nitric Acid 1975 Uhde for Tertre Belgium 1 103300 4.00 35.7 35 Water Tube RGPT
Nitric Acid 1975 Uhde for Fredericia III Denmark 1 71240 4.10 18.1 53 Water Tube TRD/INSTA
Nitric Acid 1975 Uhde for NET IV Ireland 1 60400 4.20 16.7 30 Water Tube ASME VIII / I
Nitric Acid 1975 ENSA Gemlik Turkey 2 93010 4.39 24.9 47 Water Tube TRD/AD
Nitric Acid 1975 Uhde for Belfast Ireland 1 60400 4.20 16.2 30 Water Tube ASME VIII / I
Nitric Acid 1974 BASF S3 Germany 1 36200   15.5 25 Water Tube TRD/UVV
Caprolactam 1974 BASF for Kemerowo USSR 6 7400 0.09 7.5 25 Water Tube TRD/GOST
Caprolactam 1974 BASF for Grodno USSR 6 7400 0.09 7.5 25 Water Tube TRD/GOST
Nitric Acid 1973 Pulawy Poland 1 17424 0.04 9.0 15 Water Tube TRD/UVV
Nitric Acid 1973 African Explosives RSA 1 49337 7.30 13.8 25 Horizontal Fire Tube TRD/AD
Nitric Acid 1973 Uhde for Sefanitro Spain 1 48500 3.75 17.9 45 Water Tube TRD/AD
Nitric Acid 1973 Uhde for Fedmis RSA 1 77000 3.90 21.6 18 Water Tube ASME VIII / I
Nitric Acid 1972 Bamag Heroya Norway 1 90751 3.00 31.4 47 Water Tube NGS/AD
Nitric Acid 1971 Uhde for Arklow III Ireland 1 46000 4.10 12.5 30 Water Tube TRD/AD
Nitric Acid 1971 Uhde for Glomfjord Norway 1 52500 4.10 14.4 26 Water Tube NGS/AD
Nitric Acid 1971 Uhde for Ptolemais Greece 2 15400 0.94 11.0 30 Water Tube TRD/UVV
Nitric Acid 1970 Salamanca Mexico 2 19300 0.30 7.0 36 Water Tube ASME VIII / I
Nitric Acid 1970 Augusta III USA 1 31550 4.30 12.6 24.6 Water Tube ASME VIII / I
Nitric Acid 1970 Flixborough UK 1 31550 4.30 11.8 39 Water Tube BS
Nitric Acid 1970 Pintsch for Dormagen Germany 3 18251   19.3 40 Water Tube TRD/UVV
Nitric Acid 1969 VOEST for Gardiloire France 2 42900 2.89 43.0 45 Water Tube APAVE/AD
Nitric Acid 1969 Uhde for Fredericia Denmark 2 14100   10.3 50 Water Tube TRD/INSTA
Nitric Acid 1969 Calvo Sotelo Spain 1 42900 4.00 15.3 49 Water Tube TRD/AD
Nitric Acid 1969 Uhde for ASED Belgium 2 33300 3.75 23.0 30 Water Tube RGPT
Nitric Acid 1969 BASF S1 Germany 1     14.0 70 Water Tube TRD/UVV
Nitric Acid 1969 Uhde for Holten III Germany 2     14.0 45 Water Tube TRD/UVV
Nitric Acid 1968 BASF S2 Germany 1     14.0 70 Water Tube TRD/UVV
Nitric Acid 1968 Pintsch for Mersin Turkey 2 89375 4.00 34.5 71 Water Tube TRD/AD
Nitric Acid 1968 Pintsch for Rouen France 1 58000 3.46 18.3 48 Water Tube APAVE/AD
Nitric Acid 1967 STEC for Chasse Isere France 3 132400 4.00 48.0 36 Water Tube APAVE/AD
Nitric Acid 1967 S.C. for Cienfuegos Cuba 3   4.00 43.5 21 Water Tube BS
product sheet

Contact

Torsten Klose

Department Manager Proposals Steam Generation
Phone +49 2261 78950 538
Cell +49 160 3696 096
Write an E-Mail

HEADOFFICE

Steinmüller Engineering GmbH
IHI Group Company
Fabrikstraße 5
51643 Gummersbach / Germany

 

T +49 (0)2261 78950-0
F +49 (0)2261 78950-199
info@steinmueller.com

Logo: IHI Corporation

 

 

 

Logo: DimBo